As a traditional pillar industry in Nantong, Nantong’s home textile industry has formed a complete industrial chain of “weaving, dyeing, printing, finished products, research and development, and logistics”. The output value of the textile industry ranks among the top in the country, and the textile export volume ranks first in the province. In recent years, some leading enterprises in our city have stepped up efforts to promote intelligent transformation and digital transformation, helping to achieve leapfrog development in the 100-billion-dollar home textile industry.
Walking into the smart kit workshop of Jiangsu Lansiyu Home Textile Company, the hangings on the transmission system go up and down to transfer fabrics of various colors to the sewing machine. The workers operate according to the parameter standards and complete the Finally, semi-finished products such as quilt covers and bed sheets are quickly lifted and transferred to the next process. Cai Chunhua, director of the IT Department of Jiangsu Lansiyu Home Textiles Co., Ltd., said: “In the past, the production model was mainly based on bundled production and transportation, and deployment required a lot of manual labor. Now the intelligent workshop realizes small batches and quick delivery through automatic transmission through hangings. In the return mode, the current production volume of the entire kit workshop is 3,000 pieces per day, which greatly improves production efficiency.”
The kit smart workshop has achieved remarkable results after its operation, and Lan Siyu has also carried out intelligent transformation of the quilt workshop. . Currently, Lansiyu is using the C2M system (user customization model) to strive to achieve personalization and intelligence in the entire process from consumers placing orders, to production, processing, packaging and delivery.
As a “living specimen” of China’s textile industry, Jiangsu Dasheng Group is also a pioneer in Nantong’s manufacturing enterprises exploring “intelligent transformation and digital transformation”. In 2015, Dasheng Group invested and built the country’s first digital spinning workshop during the “Thirteenth Five-Year Plan” period, with a production scale of 45,600 spindles. There are 88,000 sensors in the workshop, and through the centralized control system, goals such as real-time online monitoring and data analysis driving have been achieved. The labor level of 10,000 spindles in the workshop has been reduced by 50%, and the daily output of 10,000 spindles has been increased by 15%. “Intelligent transformation to digital transformation” has given Dasheng a taste of the “sweetness”. In 2022, the country’s first 100,000-spindle smart spinning factory will be completed and put into operation. The project uses a full set of intelligent spinning equipment. Chen Jian, deputy general manager of Jiangsu Dasheng Group, said: “Through Dasheng’s intelligent management 5G cloud platform, various workshops of the group are integrated into this platform, and the various production factors of production and operation, including people, machines, materials, methods and environment, are interconnected. , completely overturning the traditional textile management model.”
According to Nantong City’s “Intelligent Transformation to Digital Transformation” three-year action plan, this year, the city’s industry and information technology department will provide intelligent manufacturing diagnostic services to 1,000 companies in the city and complete 2,000 An “intelligent digital transformation” project. At present, a work promotion mechanism has been established and the company’s bottom line has been fully understood, laying a solid foundation for the steady advancement of the city’s “intelligent transformation to digital transformation” work. Gao Ji, director of the Investment and Technological Transformation Department of the Municipal Industry and Information Technology Bureau, said: “In the next step, we will focus on the following three aspects of work. First, through government purchase of services, we will select a group of outstanding diagnostics for ‘intelligent transformation and digital transformation’ across the country. service providers to provide enterprises with differentiated free diagnostic services. The second is to make good use of provincial and municipal loan interest discounts, effective investment rewards and subsidies, and other “intelligent transformation and digital transformation” policies, and strive to solve the problems of enterprises that are “reluctant to transfer” due to “lack of funds” Difficulties. The third is to encourage powerful benchmarking demonstration enterprises to go out of the factory and lead the industry transformation with point-to-point guidance.”
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