In 2020, Xintai Group invested 500 million yuan to acquire Shenzhen-Shanghai Fulian Company to transform and upgrade high-end printing and dyeing projects. Now, the project is under construction and some production processes are undergoing trial operation.
Xu Zhizhong, deputy general manager of Xintai Fulian Dyeing and Finishing Company: This is an automatic feeding system. From weighing materials to chemical materials and automatic transportation of dyes, it is all automated. As long as workers receive such a picking list, the computer can automatically generate it, search for the corresponding dye, and realize standard data.
Xu Zhizhong introduced that the dye automatic control room is the first process of printing and dyeing, and it is also the core digital central system of the entire printing and dyeing production. The boxes marked with numbers on the scene are dye auxiliaries. Through automatic proportioning, the dyes are accurately transported to the corresponding dye vats through the corresponding pipelines.
Xu Zhizhong, deputy general manager of Xintaifulian Dyeing and Finishing Company: Traditionally, this operation required 20 people to complete the output of the next 100 dye vats. Now, using the digital system, only seven or eight people can complete it accurately.
In the Xintai Fulian dye automatic weighing control room, the automatic batching of dyes is completed through three steps of weighing, chemical mixing and feeding, and the efficiency is doubled. Fulian’s intelligent printing and dyeing production project will be planned and implemented by the All Things Intelligent Industrial Internet Company, a wholly-owned subsidiary of Xintai Group.
Wen Xiaojian, Vice President of All Things Intelligence: Xintai has a very unique feature, that is, there are many users and many orders. This factory has to process hundreds of thousands of orders a year, and the minimum order is The dyeing and finishing of a pair of shoe uppers requires a very powerful information system to support it. This factory can respond quickly to orders and ship quickly. All products produced are shipped out within three days.
Wen Xiaojian has long been concerned about the intelligent production of textiles, shoes and clothing, and participated in the informatization projects of many brands in the early days. In his view, Xintai has seized the opportunity of digital transformation, and the Internet of Everything has also provided Xintai with the technology-driven capabilities for digital enhancement.
Wen Xiaojian, Vice President of All Things Intelligence: Next, there are three parts to undergo digital transformation or digital upgrade. The first part is the automatic feeding system, which is in the debugging stage and will reach the production stage in a month. In the next step, after our finished products are produced, hundreds of thousands of orders will be formed every year, and hundreds of thousands of orders will need to be digitized. software support.
Xintai Fulian’s printing and dyeing production base is still being improved. Next, the company will introduce advanced domestic and foreign printing and dyeing equipment and technology, intelligent warehousing and supporting facilities to achieve annual printing and dyeing of more than 48,000 tons of textiles. , to create a modern digital high-end printing and dyeing demonstration enterprise. The Internet of Everything will also provide solutions for Xintai to build the overall digital production of the footwear and apparel industry.
Wen Xiaojian, Vice President of All Things Intelligence: We use Xintai’s digital creation and digital transformation in the entire textile industry chain. With the opening of the Xintai Fei Textile Factory and a new manufacturing base at the end of this year, All Things Intelligence can develop digital service capabilities for the entire industry chain in the textile industry and serve other local and industry companies.
In recent years, Xintai Group has continued to increase the transformation and improvement of digital production management, and the results are gradually emerging. Earlier this year, Xintai won the title of National Digital Intelligence Pioneer Enterprise for its organizational digital management. Under the epidemic, corporate orders have achieved growth against the trend. In the latest list of individual champions in the manufacturing industry announced by the Ministry of Industry and Information Technology, Xintai fiber shoe fabrics were selected into the list of national individual champion products. We believe that through digital empowerment, Xintai will embark on a new journey of corporate development.
</p
