TT—type flexible rapier loom
TT-96 flexible rapier loom is a new shuttleless loom carefully developed by Zhejiang Titan Co., Ltd. based on domestic reality and advanced foreign models. The TT-96 flexible rapier loom adopts imported high-precision precision bearings, internationally renowned brand integrated circuit chips and weft yarn detection devices, and other parts are among the first-class domestic equipment. Among them, the conjugate camshaft, the main component, adopts an integral structure, which is the first in China. This machine does not require anchor bolts, is simple to install, reasonably designed, and operates smoothly. The TT-96 flexible rapier loom has high speed, high efficiency, stable process, wide application range, good weaving performance and economic applicability. Spun yarn linear density range of various natural silk and synthetic fiber yarns from 1.7 to 1970tex. Fabric varieties: light, thin, high-density or heavy fabrics in the range of 20~850g/m2. The opening mechanism adopts a positive double-action dobby device, and the installation method is bottom-mounted. The weft insertion method adopts double-sided conjugate cam positive transmission, and the rapier head stroke is adjustable. Weft yarn supply uses a separate electronic weft feeder to achieve constant tension and continuous unwinding of the weft yarn package. Automatic weft search has automatic weft search function and anti-weft function. The number of automatic reversal turns of the dobby device can be adjusted as needed. Weft yarn color selection adopts an electronic color selection device, which can select 1 to 8 colors or yarns of different specifications. Weft breaking automatic stop adopts piezoelectric ceramics and electronic sensing technology. The beat-up mechanism adopts double-side closed conjugate cam active transmission of separate reed seats, and controls the beat-up shaft to swing and beat-up. The warp let-off mechanism adopts a lamination adjustment system for continuous let-off. The weaving beam diameter sensing mechanism and the back beam tension adjustment mechanism work together to change the transmission ratio of the PIV continuously variable transmission to maintain constant and stable warp tension and continuous let-off. Automatic stop after warp breakage. Electrical contact type to achieve fixed stop. The coiling mechanism is positive continuous coiling and is equipped with a weft density regulator. Weft density adjustment adopts a stepless adjustment weft density device, within the range of 30 to 800 threads/10cm, there is no need to change the gear. In addition, a gear weft density changing device is also designed, which customers can choose according to their needs. Main clutch The main clutch transmits the power of the main motor (4kW) to various devices of the loom. It can realize precise fixed-point parking, inching, starting and other functions. High efficiency and energy saving The main motor device has a high-speed (3000r/min) flywheel (simple accumulator), which enables the rapier loom to start quickly, balance the speed, and significantly reduce the power of the power supply motor, achieving power saving, high speed and high efficiency. The selvage device adopts leno selvedge device, and can also be equipped with fold-in edge and hot-melt edge devices. Lubrication method: Each component adopts oil bath lubrication, and the beat-up bearing seat adopts regular forced grease lubrication. Sealed bearings are used in oil-free bath areas. A vacuum cleaner is installed on the lower left side of the loom, which can promptly remove yarn powder, hairiness, etc. from the rapier head through the suction inlets arranged at the left and right ends. Electrical control adopts electronic program control technology, with functions such as automatic weft selection, automatic weft seeking, automatic stop for warp breakage, automatic stop for weft breakage, fixed fabric length, fault detection, fixed-point parking, and function display. Production Counting Equipped with four-shift production counter. The operation mode is button type. There are jog, start, and stop buttons on the left and right sides of the front beam, as well as forward and reverse buttons for the dobby device. Detection method The detection of the operating status of the loom is all electronic. Finished product quality inspection is manual visual inspection. Stop processing: Stop at a fixed point and automatically align the weaving mouth. Signal processing: Equipped with four-color signal indicators to indicate warp break stop (green), weft break stop (red), call signal (yellow), and fabric fixed length (white).
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