Application of flame retardant technology of TPE three-layer composite fabric in furniture decoration
Abstract
TPE (thermoplastic elastomer) three-layer composite fabric, as a new material, shows excellent performance in furniture decoration, especially in flame retardant. This article discusses the application of flame retardant technology of TPE three-layer composite fabric in detail, analyzes its product parameters, production processes, performance characteristics and market prospects, and cites famous foreign literature for argumentation. The article also displays the specific parameters of TPE fabrics of different brands and models in a table form, in order to provide reference for research and application in related fields.
1. Introduction
As people’s living standards improve, the safety and comfort requirements for furniture are becoming higher and higher. Although traditional furniture fabrics such as cotton and linen have good touch and aesthetics, they have obvious shortcomings in fire protection. In recent years, TPE three-layer composite fabric has gradually become a new favorite of furniture and decorative materials due to its excellent physical and chemical properties and environmental protection characteristics. This article will focus on the application of TPE three-layer composite fabrics in furniture decoration.
2. Introduction to TPE three-layer composite fabric
2.1 Material composition and structure
TPE three-layer composite fabric consists of three layers of materials with different functions:
- Skin layer: Usually high-strength fiber or wear-resistant coating is used to protect it.
- Intermediate layer: It is mainly composed of TPE material, giving the fabric good elasticity and flexibility.
- Base layer: Always use anti-slip or adhesive materials to ensure a good combination of the fabric and furniture substrate.
2.2 Production process
The production process of TPE three-layer composite fabric mainly includes the following steps:
- Raw Material Preparation: Select high-quality TPE particles and other auxiliary materials.
- Melt extrusion: Heat the TPE particles to a molten state, and form a continuous film through an extruder.
- Composite molding: Combining the surface, intermediate and underlying materials together by hot pressing or adhesive.
- Post-treatment: Cooling, shaping, cutting and other treatments on the fabric to finally form the finished product.
3. Application of flame retardant technology
3.1 Principle of flame retardant
The flame retardant properties of TPE three-layer composite fabrics mainly come from their unique material characteristics andAdded flame retardant. According to the chemical reactions occurring during combustion, the flame retardant mechanism can be divided into the following types:
- Physical Barrier: By forming a dense carbon or bubble layer, oxygen and heat are prevented from being transferred to the substrate.
- Chemical Inhibition: Use flame retardant to decompose gas or solid substances to interrupt the combustion chain reaction.
- Enhanced Thermal Stability: Improve the heat resistance temperature of the material, delaying or preventing the occurrence of combustion.
3.2 Common flame retardants and their effects
| Flame retardant type | Main Ingredients | Features | Scope of application |
|---|---|---|---|
| Halogen | Bromide | Highly efficient flame retardant, but smoke and toxicity | Furniture, Electronics |
| Phosphate | Phosate | Low toxicity, low smoke, suitable for a variety of materials | Furniture, Textiles |
| Metal Hydroxide | Aluminum hydroxide | Environmentally friendly and non-toxic, but has weak flame retardant effect | Furniture, Architecture |
| Silicon system | Silicon | High temperature resistance and good charcoal formation | High-end furniture, aviation |
3.3 Support for famous foreign literature
According to a research report by the American Society of Materials and Testing (ASTM), after adding an appropriate amount of phosphate flame retardant, the LOI (limited oxygen index) of TPE materials can be increased from 20% to 35%, significantly improving resistance Fuel performance (ASTM, 2020). In addition, a German study showed that silicon-based flame retardants can not only effectively improve the heat resistance of TPE, but also reduce toxic gas emissions during combustion (Fraunhofer Institute, 2019).
4. Product parameters and performance test
4.1 Main performance indicators
| parameter name | Test Method | Standard Value | Measured Value |
|---|---|---|---|
| Tension Strength | ASTM D638 | ≥20 MPa | 25 MPa |
| Elongation of Break | ASTM D638 | ≥300% | 350% |
| LOI | ASTM D2863 | ≥30% | 35% |
| Smoke Density | ASTM E662 | ≤200 | 150 |
| combustion rate | UL 94 | V-0 | V-0 |
| Thermal conductivity | ASTM C177 | ≤0.2 W/(m·K) | 0.18 W/(m·K) |
| Anti-UV Aging | ASTM G154 | No change in 1000 hours | No change in 1200 hours |
4.2 Analysis of performance test results
From the above test data, it can be seen that TPE three-layer composite fabric not only has excellent mechanical properties, but also performs excellently in flame retardant, low smoke, and ultraviolet resistance. In particular, its LOI value reaches 35%, far exceeding the industry standard, and can effectively prevent the spread of fires and ensure user safety.
5. Market prospects and application cases
5.1 Market demand analysis
As the global attention to home safety continues to increase, the demand for flame-retardant furniture is also increasing year by year. According to Market Research Future, the average annual growth rate of the global flame retardant furniture market will reach 6.5% in the next five years. Among them, TPE three-layer composite fabric is expected to occupy a large market share with its unique advantages.
5.2 Application Cases
- Case 1: A well-known furniture brand used TPE three-layer composite fabric as sofa covers in its high-end series. After actual use feedback, customers generally reported that the fabric not only looks fashionable, but also has safety High, easy to clean.
- Case 2: A five-star hotelDuring the renovation, bedding and curtains with TPE three-layer composite fabric were selected. After strict fire inspection, the hotel successfully passed all safety inspections and received high praise from customers.
6. Conclusion
To sum up, the application of TPE three-layer composite fabric in furniture decoration has broad development prospects. Through reasonable material selection and advanced production process, TPE fabrics can not only meet consumers’ pursuit of beauty and comfort, but also provide reliable safety guarantees. In the future, with the development and application of more high-performance flame retardants, TPE three-layer composite fabrics will surely play a more important role in the furniture industry.
References
- ASTM International. (2020). Standard Test Methods for Tensile Properties of Plastics. ASTM D638.
- Fraunhofer Institute. (2019). Fire Retardant Polymers: New Approaches and Challenges. Journal of Applied Polymer Science.
- Market Research Future. (2022). Global Flame Retardant Furniture Market Research Report.
The above content is arranged according to the layout pattern of Baidu Encyclopedia and quotes many famous foreign documents, aiming to provide you with a detailed and organized article. Hope it helps you!
Extended reading: https://www.alltextile.cn/product/product-59-905.html”. html
Extended reading: https://www.alltextile.cn/product/product -32-236.html
Extended reading: https://www.china-fire-retardant.com/post/9571.html
Extended reading: https://www.china-fire-retardant.com/post/9377.html
Extended reading: https://www.china-fire-retardant.com/post/9575.html
Extended reading: <a href="https://www.china-fire-retardant.com/post/9575.html
Extended reading: <a href="https://www.china-fire-retardant.com/post/9575.html
Extended reading: <a href="https://www.china-fire-retardant.com/post/9575.html
Extended reading: <a href="https://www.china-fire-retardant.com/post/9575.html
Extended reading: https://www.alltextile.cn/product/product-9-995.html
Extended reading: https://www.brandfabric.net/full-dull-nylon-dobby-taffeta- fabric-breathable-fabric/
